About Rustic Roots Warehouse
Matthews, North Carolina sits in the Piedmont southeast of Charlotte. The warm season stays wet for a long stretch. Winters are milder. So outdoor wood sits in sun and in repeated rain through those months. Custom Outdoor Furniture in Matthews needs species and joinery picked for that weather. It also needs care you can keep up at home. If you want the piece to stay sound, keep standing water off the wood. Then renew the finish before bare grain sits out in the weather.
We mill lumber and build outdoor pieces in the shop. People have called after a season outside. Because the air stays damp for long weeks, a spring finish can go dull before fall. Mildew shows in the shade under a seat.
Always Growing. Always Creating.
What Wet Air Does to Custom Outdoor Furniture in Matthews
Wood takes on moisture across the grain. When the air stays humid, a wide top grows in width. Length barely changes. In Matthews that swell can hold through summer weeks. It eases after a drier spell. We’ve seen tops cup a little after full weather. Joints have gone tight when the wood swelled.
Water that sits in a joint feeds mildew. It also softens end grain at the feet. After a storm, check the underside before the show face. For example, the wood under a seat can stay wet all day.
Where the Work Begins
When a piece starts to look worn, we use a short order. We’ve used that same order with people at home. Find the spot that changed. Then get the water off before you add any finish.
- Wash off pollen with mild soap, rinse, and let the wood dry.
- After a long rain, look under the slats and wipe pooled water.
- Where the sun side has gone dull, add finish while the wood is dry.
- Feel the feet where they meet the deck, where we’ve found the first soft wood.
Shaped by Nature. Finished by Hand.
Finish choice changes the care you do at home. A film finish, such as an outdoor varnish, sheds a short spill. An oil finish needs another coat once the surface looks dry. You can wipe a new coat on after the wood is clean and dry. Because upkeep comes with the piece, we talk through the finish before we build.
The exposed face loses color first. So that face often needs finish while the season is still warm. We won’t tie a finish to a set number of years outside. Then you renew a dry spot while the wood is dry.
A Resource for Ideas of Every Size
Shop Visits for Custom Outdoor Furniture in Matthews
A wipe-down and a look at the feet take an evening at home. A soft leg or a top that holds water can mean a shop visit. People from Matthews have brought pieces in when a home fix was not enough. We work in the greater Charlotte area. So plan ahead if you are hauling a table.
We air-dry stock, and we kiln-dry some of it. Because we run a sawmill, we can mill from our own lumber. When a log you own suits the job, we can mill that too. Once the piece lives outside, it takes moisture from the air again. So the joinery has to leave room for that movement. Fasteners shouldn’t streak the wood when they stay wet.
More to Discover Around Every Corner
Wet-Week Checks for Custom Outdoor Furniture in Matthews
When humid weeks stack up, look for dark spots under seats. Also check the back of a bench where it meets a wall. Then check any place a top holds a puddle. A cushion left in the rain keeps that corner wet. So pull cushions in when they are damp. Let air reach the wood.
If a gray film won’t wipe off, the wash did not clear it. A leg that feels soft is past a home job. We’ve taken pieces into the shop for that. Then we cleaned out the soft wood and rebuilt the foot or the joint. That repair is part of our custom outdoor furniture work when a piece comes back to the shop.
See What We’ve Been Creating
On a screened porch, rain stays off the top. But the air can still hang damp. We’ve seen mildew on chair backs that never took a direct soak. So the wash still matters there. After a humid week, feel the joints. Tight spots show up even when the surface looks dry.
Some newer houses around Matthews have an open deck off the back. A few of those decks sit in afternoon sun with no roof. When we’ve built for that spot, we’ve planned a finish you can renew. We’ve also kept the feet out of a wet low spot on the boards.
Planning an Outdoor Project?
Custom Outdoor Furniture in Matthews on a Covered Porch
In Matthews, a porch piece sits in damp outdoor air even with a roof. We’ve built benches and tables for screened porches and covered entries. After a wet week, look at the back legs where a mat holds damp against the wood.
But a tight cover can hold moisture in. We’ve seen tarps sitting snug against a top. The wood under them stayed wet. So if you cover a piece, leave air under the cover. After the rain passes, take the cover off so the wood can dry.
People have called after a bench joint went tight through a hot wet spell. Some calls were about a top that cupped and held water. Others were about a finish that wore through on the sun face. We looked at the joint and the feet before we said what a repair would take.
Custom Outdoor Furniture in Matthews can pick up dark streaks when plain steel stays wet against oak. When we build new, we pick hardware that won’t do that. We write the quote out line by line. Then you can see the species and the finish on that sheet.
Come See What’s Taking Root
If you are choosing a new piece, ask how that species moves in damp air. Ask whether we have it on hand. Then look at live-edge slabs and the finishes we can put on an outdoor top. The Lucas mill can cut slabs up to six feet wide.
You can also bring a qualifying log. When it suits an outdoor build, we can mill it. Indoor work, such as shop-built tables and other custom woodwork, stays in household air. For the outdoor piece, ask where water will leave the joints. After that, ask what you’ll do through the year to keep finish on the wood.

